Where will textile machine accessories be used
Information summary：Textile machine accessories are widely used in various links of the textile industry chain, from fiber processing to finished product manufacturing in various textile machinery. Their application scenarioses cover textile enterprises, clothing processing plants, non-woven fabric production enterprises, etc. Below is an explanation of the textile production process and typical application scenarioses:
Textile machine accessories are widely used in various links of the textile industry chain, from fiber processing to finished product manufacturing in various textile machinery. Their application scenarioses cover textile enterprises, clothing processing plants, non-woven fabric production enterprises, etc. Below is an explanation of the textile production process and typical application scenarioses:
1、 Application of spinning process
1. Open and clean cotton machinery
Accessory types: Handheld blade, dust stick, cotton roller, cotton box adjustment plate, etc.
Application scenario: Used for opening and cleaning cotton workshops in cotton mills, such as the handguard blade of FA106 cotton opening machine (made of wear-resistant cast iron, hardness HRC55-60), responsible for loosening raw cotton and removing impurities.
2. Cotton combing machinery
Key accessories: Xilin needle cloth (such as metal needle cloth AC2030 × 01540), Dove needle cloth, cover plate needle cloth, stripping roller, etc.
Application example: In the FA201 carding machine, the Xilin needle cloth is combed through dense teeth to form a single fiber state, and the wear resistance life of the needle cloth needs to reach 8000-10000 hours.
3. Drawing, roving, and fine yarn machinery
Drawing machine: roller (surface chrome plated, roughness Ra ≤ 0.8 μ m), leather roller (nitrile rubber material, hardness Shore A65-70), used for fiber merging and drawing.
Roving machine: Ingot wing (aluminum alloy die-casting, dynamic balance accuracy G6.3 level), pressing palm, controlling the winding tension of the roving.
Spinning machine: Steel ring (such as PG1-4254 steel ring, surface plated with hard chromium, hardness HV800-1000), steel wire ring (such as G-type steel wire ring, material 65Mn steel, surface blackened treatment), to achieve twisting and winding of fine yarn.
2、 Application of weaving process
1. Weaving machine (shuttle weaving and knitting)
Weaving machine:
Rapier loom accessories: sword head (made of carbon fiber material, weight ≤ 50g, wear resistance ≥ 1 million times), reed seat, weft insertion sword belt (polyurethane synchronous belt, tensile strength ≥ 1500N/mm).
Jet loom accessories: main nozzle (ceramic material, aperture 0.8-1.2mm, resistant to air flow erosion), auxiliary nozzle, irregular reed (stainless steel material, groove width 0.5-1mm).
Knitting machine:
Circular knitting machine accessories: knitting needles (such as tongue needles, made of high carbon tool steel T9A, hardness HRC58-62), triangular seats (cast iron quenched, hardness HRC45-50), and settlement plates.
Horizontal machine accessories: needle bed (aluminum alloy profile, straightness ≤ 0.05mm/m), yarn guide (plastic or metal material, positioning accuracy ± 0.1mm).
2. Warping and sizing machinery
Warping machine: warp shaft (steel or aluminum alloy, dynamic balance accuracy G2.5 level, suitable for 1000-3000m/min high-speed warping), tensioner (pneumatic or electromagnetic, tension control accuracy ± 1%).
Sizer: Grouting roller (covered with nitrile rubber, hardness Shore A85-90, grouting force 5-10kN), drying cylinder (made of stainless steel, diameter 570-800mm, pressure resistance 0.4-0.6MPa).
3、 Application of dyeing and finishing process
1. Dyeing machine and printing machine
Dyeing machine accessories: dyeing tank (made of stainless steel 316L material, acid and alkali resistant), stirring blade (made of titanium alloy or polytetrafluoroethylene, corrosion-resistant), temperature sensor (accuracy ± 0.5 ℃).
Printing machine accessories: Round mesh (nickel mesh, mesh size 60-120, aperture 0.1-0.3mm), scraper (polyurethane or metal material, blade angle 45 ° -60 °), guide tape (seamless rubber tape, temperature resistance 180-220 ° C).
2. Post sorting machinery
Forming machine: Heating roller (cast iron or steel pipe, surface coated with hard chromium, temperature uniformity ± 3 ℃), super feeding device (controlling fabric shrinkage rate ± 1%).
Pulling machine: Needle plate (stainless steel material, needle tip hardness HV700-800), expanding bending roller (diameter 150-200mm, surface coated with rubber).
4、 Non woven fabric production equipment
1. Spunbond equipment
Accessory types: spinneret (with 1000-3000 holes, diameter 0.15-0.3mm, made of stainless steel or titanium alloy), stretching device (roller surface groove, friction coefficient 0.3-0.5), mesh curtain (polyester mesh, mesh size 80-120).
2. Melt blown equipment
Key accessories: melt blown die head (nozzle diameter 0.1-0.3mm, hole spacing 0.6-1.0mm), hot air nozzle (temperature 250-320 ℃, wind speed 500-1000m/s).
5、 Special textile machinery
1. Industrial textile machinery
Application scenarioses: Geotextile and filter material production equipment.
2. Carpet weaving machine
Accessory types: tufting needle (diameter 0.5-1.2mm, made of high carbon steel wire, hardness HRC58-62), bottom fabric conveyor roller (surface anti slip treatment, linear speed control accuracy ± 0.5%).
6、 Textile auxiliary equipment
1. Air conditioning and dust removal system
Accessory applications: Fan impellers for textile factory air conditioning units (made of aluminum alloy or fiberglass, dynamically balanced G4.0 grade), filter bags for dust removal equipment (made of polyester fiber or PTFE material, with a filtration efficiency of ≥ 99%).
2. Detection and control equipment
Accessory types: yarn tension sensor (range 0-50N, accuracy ± 0.1%), fabric density detector (photoelectric sensor, resolution 0.1 per cm), PLC control system module (such as Siemens S7-300 series, response time ≤ 10ms).
phones Number：Panlixin 13706201799 Panliyong 13306238299
Service Hotline：0512-52468216
Company Address：Zhangjiaqiao, Xinzhuang Town, Changshu City
Technical Support：Lange chain enterprise
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